Dual Shield II 110
Dual Shield II 110 is an all-position flux cored electrode which produces a smooth spray-like transfer, low spatter levels, low diffusible hydrogen levels, easy slag removal and good arc direction. Dual Shield II 110 was designed to join high strength steel such as HY-100 and T-1 (25.4) in the as welded or stress relieved condition using 75% Ar / 25% CO2 shielding gas. It is well suited for joining high tensile steels that will be used in low temperatures. The weld metal analysis is similar to an E11018-M low hydrogen electrode.
Typical Charpy V-Notch Properties
| as welded 75% ar - 25% co2 | ||||
| stress relieved 75% ar - 25% co2 | ||||
| 8 hr | ||||
| 8 hr | ||||
| 8 hr | ||||
Typical Tensile Properties
| Condition | As Welded | Stress Relieved |
| Reduction in Area | 54 % | 54 % |
| Shielding Gas | 75% Ar - 25% CO2 | 75% Ar - 25% CO2 |
| Tensile Strength | 830 MPa (120 ksi) | 800 MPa (116 ksi) |
| Yield Strength | 760 MPa (110 ksi) | 745 MPa (108 ksi) |
| Elongation | 19 % | 19 % |
| Testing Time | 8 hr | |
| Testing Temperature | 621 degC (1150 degF) |
Recommended Welding Parameters
| Current | TTW Dist. | Voltage | Wire Diameter | Wire Feed Speed |
| 75% Ar - 25% CO2 | ||||
| 135-250 A | 12.7-16 mm (1/2-5/8 in.) | 22-26 V | 1.4 mm (.052 in.) | 279-584 cm/min (110-230 in./min) |
| 250-295 A | 16-19 mm (5/8-3/4 in.) | 25-29 V | 1.4 mm (.052 in.) | 584-864 cm/min (230-340 in./min) |
| 295-355 A | 19-25.4 mm (3/4-1 in.) | 27-31 V | 1.4 mm (.052 in.) | 864-1194 cm/min (340-470 in./min) |
| 185-285 A | 16-19 mm (5/8-3/4 in.) | 24-28 V | 1.6 mm (1/16 in.) | 279-508 cm/min (110-200 in./min) |
| 285-340 A | 19-25.4 mm (3/4-1 in.) | 27-30 V | 1.6 mm (1/16 in.) | 508-762 cm/min (200-300 in./min) |
| 340-400 A | 25.4-31.75 mm (1-1.25 in.) | 28-32 V | 1.6 mm (1/16 in.) | 762-1067 cm/min (300-420 in./min) |
| 150-260 A | 9.5-12.7 mm (3/8-1/2 in.) | 22-26 V | 1.2 mm (.045 in.) | 381-660 cm/min (150-260 in./min) |
| 260-380 A | 12.7-19 mm (1/2-3/4 in.) | 24-27 V | 1.2 mm (.045 in.) | 660-965 cm/min (260-380 in./min) |
| 380-520 A | 19-25.4 mm (3/4-1 in.) | 27-29 V | 1.2 mm (.045 in.) | 965-1321 cm/min (380-520 in./min) |
Deposition Data
| Current | Deposition Rate | Diameter | Deposition Efficiency (%) | Voltage | Wire Feed Speed |
| 75% Ar - 25% CO2 | |||||
| 150 A | 1.9 kg/h (4.2 lb/h) | 1.2 mm (.045 in.) | 86 % | 28 V | 508 cm/min (200 in./min) |
| 210 A | 2.8 kg/h (6.3 lb/h) | 1.2 mm (.045 in.) | 86 % | 29 V | 762 cm/min (300 in./min) |
| 250 A | 3.9 kg/h (8.5 lb/h) | 1.2 mm (.045 in.) | 87 % | 30 V | 1016 cm/min (400 in./min) |
| 290 A | 4.8 kg/h (10.7 lb/h) | 1.2 mm (.045 in.) | 87 % | 33 V | 1270 cm/min (500 in./min) |
| 155 A | 2.0 kg/h (4.4 lb/h) | 1.4 mm (.052 in.) | 87 % | 25 V | 381 cm/min (150 in./min) |
| 245 A | 3.3 kg/h (7.3 lb/h) | 1.4 mm (.052 in.) | 86 % | 28 V | 635 cm/min (250 in./min) |
| 310 A | 4.6 kg/h (10.2 lb/h) | 1.4 mm (.052 in.) | 85 % | 33 V | 889 cm/min (350 in./min) |
| 360 A | 6.0 kg/h (13.3 lb/h) | 1.4 mm (.052 in.) | 85 % | 36 V | 1143 cm/min (450 in./min) |
| 190 A | 8.0 kg/h (17.6 lb/h) | 1.6 mm (1/16 in.) | 87 % | 27 V | 38 cm/min (150 in./min) |
| 300 A | 2.8 kg/h (6.1 lb/h) | 1.6 mm (1/16 in.) | 87 % | 30 V | 35 cm/min (250 in./min) |
| 365 A | 4.6 kg/h (10.2 lb/h) | 1.6 mm (1/16 in.) | 86 % | 33 V | 762 cm/min (300 in./min) |
| 410 A | 5.5 kg/h (12.3 lb/h) | 1.6 mm (1/16 in.) | 88 % | 33 V | 889 cm/min (350 in./min) |
Classifications
| Classifications |
ASME SFA 5.36 : ASME SFA 5.29 : AWS A5.36 : E111T1-M21A4-K3-H4 AWS A5.29 : E111T1-K3M-JH4 |
Approvals
| Approvals |
ABS CWB CSA W48 E761T1-K3M-H4 |
| Approvals are based on factory location. Please contact ESAB for more information. |
Typical Weld Metal Analysis %
| Typical Weld Metal Analysis % | ||||||||||||||
| C | Mn | Mo | Ni | P | S | Si | ||||||||
| 75% Ar - 25% CO2 | ||||||||||||||
| 0.05 % | 1.91 % | 0.39 % | 1.74 % | 0.013 % | 0.01 % | 0.43 % | ||||||||
Part Numbers and Accessories
ESAB EQUIPMENT WARRANTIES ARE VALID ONLY WHEN PURCHASED THROUGH AN ESAB AUTHORIZED DEALERSHIP.