Spoolarc 95
Spoolarc 95 is Military grade high strength wire used to weld HY-80 steels. Applications for Spoolarc 95 include military tanks, ships and submarines.
Industries
- Ship/Barge Building
- Military Applications
- Mining
- Heavy Fabrication
Welding Process
- GMAW (MIG/MAG)
Typical Charpy V-Notch Properties
| as welded 75% ar - 25% co2 | ||||
Typical Tensile Properties
| Condition | Elongation | Tensile Strength | Yield Strength |
| As Welded | 23 % | 725 MPa (105 ksi) | 655 MPa (95 ksi) |
Recommended Welding Parameters
| Current | Voltage | Wire Diameter | Wire Feed Speed | |
| Short Arc Transfer Optimum | ||||
| 70 A | 15 V | 0.6 mm (.023 in.) | 762 cm/min (300 in./min) | |
| 100 A | 15 V | 0.8 mm (.030 in.) | 559 cm/min (220 in./min) | |
| 130 A | 17 V | 0.9 mm (.035 in.) | 635 cm/min (250 in./min) | |
| 160 A | 18 V | 1.2 mm (.045 in.) | 381 cm/min (150 in./min) | |
| 160 A | 18 V | 1.4 mm (.052 in.) | 356 cm/min (140 in./min) | |
| Short Arc Transfer | ||||
| 45-90 A | 14-16 V | 0.6 mm (.023 in.) | 381-965 cm/min (150-380 in./min) | |
| 60-140 A | 14-16 V | 0.8 mm (.030 in.) | 381-889 cm/min (150-350 in./min) | |
| 90-160 A | 15-19 V | 0.9 mm (.035 in.) | 457-762 cm/min (180-300 in./min) | |
| 130-200 A | 17-19 V | 1.2 mm (.045 in.) | 318-508 cm/min (125-200 in./min) | |
| 150-200 A | 17-20 V | 1.4 mm (.052 in.) | 343-483 cm/min (135-190 in./min) | |
| Spray Transfer Optimum | ||||
| 110 A | 23 V | 0.6 mm (.023 in.) | 1143 cm/min (450 in./min) | |
| 180 A | 25 V | 0.8 mm (.030 in.) | 1321 cm/min (520 in./min) | |
| 200 A | 26 V | 0.9 mm (.035 in.) | 1219 cm/min (480 in./min) | |
| 300 A | 27 V | 1.2 mm (.045 in.) | 889 cm/min (350 in./min) | |
| 325 A | 28 V | 1.4 mm (.052 in.) | 787 cm/min (310 in./min) | |
| 340 A | 27 V | 1.6 mm (1/16 in.) | 508 cm/min (200 in./min) | |
| Spray Transfer | ||||
| 100-125 A | 23-25 V | 0.6 mm (.023 in.) | 1016-1575 cm/min (400-620 in./min) | |
| 160-200 A | 24-26 V | 0.8 mm (.030 in.) | 1270-1651 cm/min (500-650 in./min) | |
| 180-230 A | 25-27 V | 0.9 mm (.035 in.) | 1016-1397 cm/min (400-550 in./min) | |
| 260-340 A | 25-30 V | 1.2 mm (.045 in.) | 762-1270 cm/min (300-500 in./min) | |
| 275-400 A | 26-33 V | 1.4 mm (.052 in.) | 673-991 cm/min (265-390 in./min) | |
| 290-400 A | 26-36 V | 1.6 mm (1/16 in.) | 457-711 cm/min (180-280 in./min) | |
Deposition Data
| Current | Deposition Rate | Deposition Type | Diameter | Voltage | Wire Feed Speed |
| 75% Ar - 25% CO2 | |||||
| 113 A | 1.5 kg/h (3.3 lb/h) | Short Arc Transfer | 0.9 mm (.035 in.) | 16 V | 559 cm/min (220 in./min) |
| 137 A | 1.8 kg/h (4.0 lb/h) | Short Arc Transfer | 0.9 mm (.035 in.) | 18 V | 660 cm/min (260 in./min) |
| 160 A | 2.1 kg/h (4.6 lb/h) | Short Arc Transfer | 0.9 mm (.035 in.) | 19 V | 762 cm/min (300 in./min) |
| 90 A | 1.2 kg/h (2.7 lb/h) | Short Arc Transfer | 0.9 mm (.035 in.) | 15 V | 457 cm/min (180 in./min) |
| 130 A | 1.4 kg/h (3.1 lb/h) | Short Arc Transfer | 1.2 mm (.045 in.) | 17 V | 318 cm/min (125 in./min) |
| 163 A | 1.8 kg/h (4.0 lb/h) | Short Arc Transfer | 1.2 mm (.045 in.) | 18 V | 406 cm/min (160 in./min) |
| 200 A | 2.3 kg/h (5.0 lb/h) | Short Arc Transfer | 1.2 mm (.045 in.) | 19 V | 508 cm/min (200 in./min) |
| 150 A | 2.1 kg/h (4.5 lb/h) | Short Arc Transfer | 1.4 mm (.052 in.) | 17 V | 343 cm/min (135 in./min) |
| 173 A | 2.4 kg/h (5.4 lb/h) | Short Arc Transfer | 1.4 mm (.052 in.) | 18 V | 406 cm/min (160 in./min) |
| 200 A | 2.9 kg/h (6.4 lb/h) | Short Arc Transfer | 1.4 mm (.052 in.) | 20 V | 483 cm/min (190 in./min) |
| 98% Ar - 2% O2 | |||||
| 180 A | 2.9 kg/h (6.3 lb/h) | Spray Transfer | 0.9 mm (.035 in.) | 25 V | 1016 cm/min (400 in./min) |
| 197 A | 3.2 kg/h (7.1 lb/h) | Spray Transfer | 0.9 mm (.035 in.) | 26 V | 1143 cm/min (450 in./min) |
| 213 A | 3.6 kg/h (7.9 lb/h) | Spray Transfer | 0.9 mm (.035 in.) | 26 V | 1270 cm/min (500 in./min) |
| 230 A | 4.0 kg/h (8.7 lb/h) | Spray Transfer | 0.9 mm (.035 in.) | 27 V | 1397 cm/min (550 in./min) |
| 260 A | 3.6 kg/h (7.9 lb/h) | Spray Transfer | 1.2 mm (.045 in.) | 25 V | 762 cm/min (300 in./min) |
| 280 A | 4.2 kg/h (9.2 lb/h) | Spray Transfer | 1.2 mm (.045 in.) | 26 V | 889 cm/min (350 in./min) |
| 300 A | 4.8 kg/h (10.5 lb/h) | Spray Transfer | 1.2 mm (.045 in.) | 28 V | 1016 cm/min (400 in./min) |
| 320 A | 5.4 kg/h (11.8 lb/h) | Spray Transfer | 1.2 mm (.045 in.) | 29 V | 1143 cm/min (450 in./min) |
| 340 A | 6.0 kg/h (13.1 lb/h) | Spray Transfer | 1.2 mm (.045 in.) | 30 V | 1270 cm/min (500 in./min) |
| 275 A | 4.2 kg/h (9.3 lb/h) | Spray Transfer | 1.4 mm (.052 in.) | 26 V | 673 cm/min (265 in./min) |
| 310 A | 4.8 kg/h (10.5 lb/h) | Spray Transfer | 1.4 mm (.052 in.) | 28 V | 762 cm/min (300 in./min) |
| 360 A | 5.6 kg/h (12.2 lb/h) | Spray Transfer | 1.4 mm (.052 in.) | 31 V | 889 cm/min (350 in./min) |
| 400 A | 6.2 kg/h (13.6 lb/h) | Spray Transfer | 1.4 mm (.052 in.) | 33 V | 991 cm/min (390 in./min) |
| 290 A | 4.1 kg/h (9.1 lb/h) | Spray Transfer | 1.6 mm (1/16 in.) | 26 V | 457 cm/min (180 in./min) |
| 310 A | 4.6 kg/h (10.1 lb/h) | Spray Transfer | 1.6 mm (1/16 in.) | 28 V | 508 cm/min (200 in./min) |
| 340 A | 5.3 kg/h (11.6 lb/h) | Spray Transfer | 1.6 mm (1/16 in.) | 31 V | 584 cm/min (230 in./min) |
| 370 A | 6.0 kg/h (13.2 lb/h) | Spray Transfer | 1.6 mm (1/16 in.) | 34 V | 660 cm/min (260 in./min) |
| 390 A | 6.4 kg/h (14.2 lb/h) | Spray Transfer | 1.6 mm (1/16 in.) | 36 V | 711 cm/min (280 in./min) |
Classifications
| Grade | ER100S-1 |
| Name | AWS A5.28 |
Approvals
| Grade | MIL-E-100S-1/MIL-E-23765/2 |
| Approvals are based on factory location. Please contact ESAB for more information. |
Typical Weld Metal Analysis %
| Typical Wire Composition % | ||||||||||||||
| C | Cr | Mn | Mo | Ni | P | S | Si | V | ||||||
| 0.06 % | 0.1 % | 1.35 % | 0.34 % | 1.75 % | 0.004 % | 0.008 % | 0.33 % | 0.001 % | ||||||
Part Numbers and Accessories
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