ESAB

Spoolarc 95

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Spoolarc 95 is Military grade high strength wire used to weld HY-80 steels. Applications for Spoolarc 95 include military tanks, ships and submarines.

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Industries

  • Ship/Barge Building
  • Military Applications
  • Mining
  • Heavy Fabrication

Welding Process

  • GMAW (MIG/MAG)

Typical Charpy V-Notch Properties

as welded 75% ar - 25% co2

Typical Tensile Properties

ConditionElongationTensile Strength Yield Strength
As Welded23 %725 MPa (105 ksi)655 MPa (95 ksi)

Recommended Welding Parameters

Current Voltage Wire Diameter Wire Feed Speed
Short Arc Transfer Optimum
70 A 15 V 0.6 mm (.023 in.) 762 cm/min (300 in./min)
100 A 15 V 0.8 mm (.030 in.) 559 cm/min (220 in./min)
130 A 17 V 0.9 mm (.035 in.) 635 cm/min (250 in./min)
160 A 18 V 1.2 mm (.045 in.) 381 cm/min (150 in./min)
160 A 18 V 1.4 mm (.052 in.) 356 cm/min (140 in./min)
Short Arc Transfer
45-90 A 14-16 V 0.6 mm (.023 in.) 381-965 cm/min (150-380 in./min)
60-140 A 14-16 V 0.8 mm (.030 in.) 381-889 cm/min (150-350 in./min)
90-160 A 15-19 V 0.9 mm (.035 in.) 457-762 cm/min (180-300 in./min)
130-200 A 17-19 V 1.2 mm (.045 in.) 318-508 cm/min (125-200 in./min)
150-200 A 17-20 V 1.4 mm (.052 in.) 343-483 cm/min (135-190 in./min)
Spray Transfer Optimum
110 A 23 V 0.6 mm (.023 in.) 1143 cm/min (450 in./min)
180 A 25 V 0.8 mm (.030 in.) 1321 cm/min (520 in./min)
200 A 26 V 0.9 mm (.035 in.) 1219 cm/min (480 in./min)
300 A 27 V 1.2 mm (.045 in.) 889 cm/min (350 in./min)
325 A 28 V 1.4 mm (.052 in.) 787 cm/min (310 in./min)
340 A 27 V 1.6 mm (1/16 in.) 508 cm/min (200 in./min)
Spray Transfer
100-125 A 23-25 V 0.6 mm (.023 in.) 1016-1575 cm/min (400-620 in./min)
160-200 A 24-26 V 0.8 mm (.030 in.) 1270-1651 cm/min (500-650 in./min)
180-230 A 25-27 V 0.9 mm (.035 in.) 1016-1397 cm/min (400-550 in./min)
260-340 A 25-30 V 1.2 mm (.045 in.) 762-1270 cm/min (300-500 in./min)
275-400 A 26-33 V 1.4 mm (.052 in.) 673-991 cm/min (265-390 in./min)
290-400 A 26-36 V 1.6 mm (1/16 in.) 457-711 cm/min (180-280 in./min)

Deposition Data

Current Deposition Rate Deposition Type Diameter Voltage Wire Feed Speed
75% Ar - 25% CO2
113 A 1.5 kg/h (3.3 lb/h) Short Arc Transfer 0.9 mm (.035 in.) 16 V 559 cm/min (220 in./min)
137 A 1.8 kg/h (4.0 lb/h) Short Arc Transfer 0.9 mm (.035 in.) 18 V 660 cm/min (260 in./min)
160 A 2.1 kg/h (4.6 lb/h) Short Arc Transfer 0.9 mm (.035 in.) 19 V 762 cm/min (300 in./min)
90 A 1.2 kg/h (2.7 lb/h) Short Arc Transfer 0.9 mm (.035 in.) 15 V 457 cm/min (180 in./min)
130 A 1.4 kg/h (3.1 lb/h) Short Arc Transfer 1.2 mm (.045 in.) 17 V 318 cm/min (125 in./min)
163 A 1.8 kg/h (4.0 lb/h) Short Arc Transfer 1.2 mm (.045 in.) 18 V 406 cm/min (160 in./min)
200 A 2.3 kg/h (5.0 lb/h) Short Arc Transfer 1.2 mm (.045 in.) 19 V 508 cm/min (200 in./min)
150 A 2.1 kg/h (4.5 lb/h) Short Arc Transfer 1.4 mm (.052 in.) 17 V 343 cm/min (135 in./min)
173 A 2.4 kg/h (5.4 lb/h) Short Arc Transfer 1.4 mm (.052 in.) 18 V 406 cm/min (160 in./min)
200 A 2.9 kg/h (6.4 lb/h) Short Arc Transfer 1.4 mm (.052 in.) 20 V 483 cm/min (190 in./min)
98% Ar - 2% O2
180 A 2.9 kg/h (6.3 lb/h) Spray Transfer 0.9 mm (.035 in.) 25 V 1016 cm/min (400 in./min)
197 A 3.2 kg/h (7.1 lb/h) Spray Transfer 0.9 mm (.035 in.) 26 V 1143 cm/min (450 in./min)
213 A 3.6 kg/h (7.9 lb/h) Spray Transfer 0.9 mm (.035 in.) 26 V 1270 cm/min (500 in./min)
230 A 4.0 kg/h (8.7 lb/h) Spray Transfer 0.9 mm (.035 in.) 27 V 1397 cm/min (550 in./min)
260 A 3.6 kg/h (7.9 lb/h) Spray Transfer 1.2 mm (.045 in.) 25 V 762 cm/min (300 in./min)
280 A 4.2 kg/h (9.2 lb/h) Spray Transfer 1.2 mm (.045 in.) 26 V 889 cm/min (350 in./min)
300 A 4.8 kg/h (10.5 lb/h) Spray Transfer 1.2 mm (.045 in.) 28 V 1016 cm/min (400 in./min)
320 A 5.4 kg/h (11.8 lb/h) Spray Transfer 1.2 mm (.045 in.) 29 V 1143 cm/min (450 in./min)
340 A 6.0 kg/h (13.1 lb/h) Spray Transfer 1.2 mm (.045 in.) 30 V 1270 cm/min (500 in./min)
275 A 4.2 kg/h (9.3 lb/h) Spray Transfer 1.4 mm (.052 in.) 26 V 673 cm/min (265 in./min)
310 A 4.8 kg/h (10.5 lb/h) Spray Transfer 1.4 mm (.052 in.) 28 V 762 cm/min (300 in./min)
360 A 5.6 kg/h (12.2 lb/h) Spray Transfer 1.4 mm (.052 in.) 31 V 889 cm/min (350 in./min)
400 A 6.2 kg/h (13.6 lb/h) Spray Transfer 1.4 mm (.052 in.) 33 V 991 cm/min (390 in./min)
290 A 4.1 kg/h (9.1 lb/h) Spray Transfer 1.6 mm (1/16 in.) 26 V 457 cm/min (180 in./min)
310 A 4.6 kg/h (10.1 lb/h) Spray Transfer 1.6 mm (1/16 in.) 28 V 508 cm/min (200 in./min)
340 A 5.3 kg/h (11.6 lb/h) Spray Transfer 1.6 mm (1/16 in.) 31 V 584 cm/min (230 in./min)
370 A 6.0 kg/h (13.2 lb/h) Spray Transfer 1.6 mm (1/16 in.) 34 V 660 cm/min (260 in./min)
390 A 6.4 kg/h (14.2 lb/h) Spray Transfer 1.6 mm (1/16 in.) 36 V 711 cm/min (280 in./min)

Classifications

Grade ER100S-1
Name AWS A5.28

Approvals

Grade MIL-E-100S-1/MIL-E-23765/2
Approvals are based on factory location. Please contact ESAB for more information.

Typical Weld Metal Analysis %

Typical Wire Composition %
C Cr Mn Mo Ni P S Si V
0.06 % 0.1 % 1.35 % 0.34 % 1.75 % 0.004 % 0.008 % 0.33 % 0.001 %
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Part Numbers and Accessories

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Part Numbers : Spoolarc 95
2298F65 Find a distributor
229EFBD Find a distributor
229EFDB Find a distributor
2298F67 Find a distributor
229EFDD Find a distributor
229UF67 Find a distributor
229UF87 Find a distributor
2298F47 Find a distributor
2298F68 Find a distributor
229EFED Find a distributor
229EFHJ Find a distributor
229EFHE Find a distributor

ESAB EQUIPMENT WARRANTIES ARE VALID ONLY WHEN PURCHASED THROUGH AN ESAB AUTHORIZED DEALERSHIP.

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